We finished shooting the cowls and canard yesterday with base coat and clear coat. Have some fish eyes on them but not bad for a garage paint job.
I need to finish balancing the ailerons. The elevators are okay but only by about 3 1/2 degrees.
So in hindsight a few things I'd do differently:
After sanding/filling/priming, I'd use a DA sander with 600 grit to remove any texture. Then seal with a coat of reduced primer (but read the FAQ for the product to see what is recommended).
I'd check with my local painters (and not paint store) to see what products they recommend. I followed their recommendations on grit for prepping. On some parts that I'd previously painted, they had me wet sand with 1000.
On the cowls and canard, after spraying the Southern Polyurethane Epoxy Primer 5% reduced as a sealer, then shooting base/clear they noted it didn't take as much base coat to cover any spots where spotting putty had been used.
So...since spotting/filler compound tends to shrink, any larger places that are still rough but not to larger or deep, fill with West Systems and micro, then sand and recoat with West (to avoid pinholes), sand and then prime.
Wheel paints aren't installed or built, so there will be some more painting required in the future.
This is my supplemental builders blog for a Cozy Mark IV which is a 4-seat, single engine, homebuilt light aircraft designed by Nat Puffer, with parts and plans supplied by Aircraft Spruce & Specialty Co. The aircraft is built from plans using basic raw materials. It is not a kit aircraft, though many small parts are available prefabricated. The Cozy is similar in design and construction to the 2-seat Rutan Long-EZ, from which it is derived, with approval from Burt Rutan.
Pages
Chapters (Blogger Labels)
- Chapter 01 Description and Introduction
- Chapter 02 Bill of Materials
- Chapter 03 Education
- Chapter 04 Fuselage Bulkheads
- Chapter 05 Fuselage Sides
- Chapter 06 Fuselage Assembly
- Chapter 07 Fuselage Exterior
- Chapter 08 Head Rest and Seat Belts
- Chapter 09 Main Gear & Landing Brake
- Chapter 10 Canard
- Chapter 11 Elevators
- Chapter 12 Canard Installation
- Chapter 13 Nose - Nose Gear & Brakes
- Chapter 14 Center Section Spar
- Chapter 15 Firewall
- Chapter 16 Control System
- Chapter 17 Pitch and Roll Trim
- Chapter 18 - Canopy
- Chapter 19 - Wings/Ailerons/Attach
- Chapter 20 - Winglets & Rudders
- Chapter 21 - Strakes
- Chapter 22 Electrical System
- Chapter 23 - Engine Installation
- Chapter 24 Armrests Seats Fairings
- Chapter 25 - Finishing
- Chapter 26 Upholstery
- Cozy Builders
- EAA
- FAA
- Flight Testing
- Landing Brake and Center Console
- M Drawings
- Maintenance
- mods
- Skunk Works
- Trip reports
- Wheel Pants
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Relevant links for supplies and other info
- Cozy IV Specs
- Cozy Builders - Google Groups
- Unofficial Cozy Builders Site - updates to plans and much more information (maintained by Marc Zeitlan)
- Cozy Builders Mailing List, POH and other info
- Cozy Builders - Map
- Official Cozy Aircraft Site (outdated site)
- Canard Zone
- Central States Association - Facebook
- COBA Canard Owner and Builder Association
- Builder Sites (maintained by Erland Moen)
- Experimental Aircraft Association
- Rutan Aircraft Flying Museam
- Dennis Butler's Grand Champion
- aerocomposites.aero - Gear legs and fiberglass parts
- Aircraft Spruce Cozy IV Parts
- http://www.wicksaircraft.com/index.html
- 3:23 Composites
- SDS EI EFI
- Cozy Girrrls
- Skycraft Surplus
- www.enginegearonline.com/
- Infinity Aerospace
- NIck's web site
- https://www.stuarthose.com/
- http://www.tostenmfg.com/
- www.eurekacnc.com
- Featherlite (http://aerocad.com) parts
- http://aeroelectric.com/
- www.long-ez.com/
- Earl's Performance Fuel Systems
- FAA Amateur Built Operating Limitations
- FreeFlight Composites
- ADS-B blocking
- FAA - A&P / Experimental Builder Experience
- EZ.ORG moved to ez.canardaircraft.com
- Fiberglass Warehouse
- High Temp Epoxy
- Marc's Nose Gear parts
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