This is my supplemental builders blog for a Cozy Mark IV which is a 4-seat, single engine, homebuilt light aircraft designed by Nat Puffer, with parts and plans supplied by Aircraft Spruce & Specialty Co. The aircraft is built from plans using basic raw materials. It is not a kit aircraft, though many small parts are available prefabricated. The Cozy is similar in design and construction to the 2-seat Rutan Long-EZ, from which it is derived, with approval from Burt Rutan.
Seat foam (soft and medium soft remnants) was ordered from Dynamic Systems and arrived yesterday (Monday 4/8) . I have some medium left over from a friend's project and will use some of that too.
My wife wasn't fond of me buying a sewing machine. Youtube was feeding me video suggestions from https://www.youtube.com/@oldschoolautoupholstery and he is located at Livingston TX. The airport is 00R (Zero Zero Romeo). Richard said he'd be available after April 14th to work on the seat covers.
Template for the back seat.
Passenger seat foam laid out on the wing.
Variation from plans on the thigh support is to cut a round or rectangular edge to make it easier to slide feet under the panel.
Front seat template. Thigh support is shortened and narrowed some.
Pilot seat foam and headrest pad.
Head rests for passengers will go on the battery cover.
Pilot and Copilot headrests will attach with Velcro or snaps.
Update 6/7/2024. Richard Rudolph (Rudolph's Upholstery in Livingston TX) had the seats ready so I picked them up today. He made a video here:
The seats are comfortable and need some minor tweaking. Now the old pads can go back on the patio furniture!
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