Nichole @ Catto advised if the replacement engine is within 10% horsepower, my prop should still work. The challenge now is to find an engine that is honestly within that rating.
One build quote has arrived so far from Aero Sport Power. The ECI engine price has gone up about $4K. Superior has provided an offer and contract to return my engine minus the SDS system, alternators, cold air sump. They've added an allowance for labor, freight etc.
One of the closest engines in performance is the Titan/ECI/Continental Motors IO-370. Aero Sport Power calls this engine their XP-375 just to help differentiate it from Titan's build. Another builder of Superior Engines (and others) is Barrett Precision Engines.
It seems that Superior has the edge on standing behind their products. Recent fliers of the Titan engine on the Vans forum have posted 400-500 hours with no trouble so far. Some are skeptical of the claimed horsepower and think it might be around 190 but there weren't details of fuel, intake or ignition systems they were running posted. The cold air sump should help bump it up a bit.
Sales tax will be a factor, so the out of state builders will have an edge. If they're close enough, I can haul the engine to save freight.
If I stay with a Superior XP engine, the XP-360 is the logical choice, but I'll probably need a different prop for short field take off performance.
I was eyeballing some of the baffle drawings posted on the Cozy Builders site and am thinking XP-382 case must be a little different. I'm told the XP-382 cylinders are .100" longer as well, so I'd probably better put making baffles on hold until I have the replacement engine selected and on hand.
Meanwhile, there's plenty of other work to be done.
This is my supplemental builders blog for a Cozy Mark IV which is a 4-seat, single engine, homebuilt light aircraft designed by Nat Puffer, with parts and plans supplied by Aircraft Spruce & Specialty Co. The aircraft is built from plans using basic raw materials. It is not a kit aircraft, though many small parts are available prefabricated. The Cozy is similar in design and construction to the 2-seat Rutan Long-EZ, from which it is derived, with approval from Burt Rutan.
Pages
Chapters (Blogger Labels)
- Chapter 01 Description and Introduction
- Chapter 02 Bill of Materials
- Chapter 03 Education
- Chapter 04 Fuselage Bulkheads
- Chapter 05 Fuselage Sides
- Chapter 06 Fuselage Assembly
- Chapter 07 Fuselage Exterior
- Chapter 08 Head Rest and Seat Belts
- Chapter 09 Main Gear & Landing Brake
- Chapter 10 Canard
- Chapter 11 Elevators
- Chapter 12 Canard Installation
- Chapter 13 Nose - Nose Gear & Brakes
- Chapter 14 Center Section Spar
- Chapter 15 Firewall
- Chapter 16 Control System
- Chapter 17 Pitch and Roll Trim
- Chapter 18 - Canopy
- Chapter 19 - Wings/Ailerons/Attach
- Chapter 20 - Winglets & Rudders
- Chapter 21 - Strakes
- Chapter 22 Electrical System
- Chapter 23 - Engine Installation
- Chapter 24 Armrests Seats Fairings
- Chapter 25 - Finishing
- Chapter 26 Upholstery
- Cozy Builders
- EAA
- FAA
- Flight Testing
- Landing Brake and Center Console
- M Drawings
- Maintenance
- mods
- Skunk Works
- Trip reports
- Wheel Pants
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Relevant links for supplies and other info
- Cozy IV Specs
- Cozy Builders - Google Groups
- Unofficial Cozy Builders Site - updates to plans and much more information (maintained by Marc Zeitlan)
- Cozy Builders Mailing List, POH and other info
- Cozy Builders - Map
- Official Cozy Aircraft Site (outdated site)
- Canard Zone
- Central States Association - Facebook
- COBA Canard Owner and Builder Association
- Builder Sites (maintained by Erland Moen)
- Experimental Aircraft Association
- Rutan Aircraft Flying Museam
- Dennis Butler's Grand Champion
- aerocomposites.aero - Gear legs and fiberglass parts
- Aircraft Spruce Cozy IV Parts
- http://www.wicksaircraft.com/index.html
- 3:23 Composites
- SDS EI EFI
- Cozy Girrrls
- Skycraft Surplus
- www.enginegearonline.com/
- Infinity Aerospace
- NIck's web site
- https://www.stuarthose.com/
- http://www.tostenmfg.com/
- www.eurekacnc.com
- Featherlite (http://aerocad.com) parts
- http://aeroelectric.com/
- www.long-ez.com/
- Earl's Performance Fuel Systems
- FAA Amateur Built Operating Limitations
- FreeFlight Composites
- ADS-B blocking
- FAA - A&P / Experimental Builder Experience
- EZ.ORG moved to ez.canardaircraft.com
- Fiberglass Warehouse
- High Temp Epoxy
- Marc's Nose Gear parts
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